eNewsletter

July 2010

In This Issue:

Feature Article

  • PEC (Printed Electronic Circuit) Process for LED Interconnection

Product News

  • Mentor Graphics Announces FloEFD Pro 9.3.1 Product for Heat Transfer Simulation
  • New temperature control software package from B&R
  • TDK-EPC Offers SMD NTC Thermistors Sample Kit
  • Honeywell Debuts Thermal Management Materials for Portable Computing Devices
  • Orion Fans’ 10-inch AC Fans Move Large Amount of Air in Confined Spaces

Industry News

  • Laird Technologies Releases the Newest in a Series of  Thermal Management Application Notes
  • Thermacore Leads Largest Collaborative Nanotechnology Project
  • CoolIT Systems Provides Dual CPU Liquid Cooling for MAINGEAR Quantum Shift PC
  • Webcom Communications Provides new Videos from Industry Leading Electronics Protection Companies

Event Listings

  • Advancements in Thermal Management 2010: Education for Your Thermal Mitigation Electronics Designs

 

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FEATURE ARTICLE  

PEC (Printed Electronic Circuit) Process for LED Interconnection
PCB mounting of the LED’s has to date been limited to mechanical interconnection or the use of Printed Circuits Boards built on Thermally Conductive Copper Clad aluminum substrates. These laminated substrates which are available from several specialty laminate manufacturers, typically consist of a copper foil, which is laminated to the aluminum using a glass cloth impregnated with heat conducting additive filled epoxies. The cloth offers small window openings between the weave patterns where the filled epoxies can make contact with the both the copper foil and the aluminum to transfer heat.

Click Here to Read This Article

PRODUCT NEWS

Mentor Graphics Announces FloEFD Pro 9.3.1 Product for Heat Transfer Simulation
Mentor Graphics Corp’s FloEFD Pro v9.3.1 Concurrent CFD technology is a fully-embedded solution for PTC Pro/Engineer software. Pro/Engineer is the 3D product design standard used by mechanical design engineers, providing integrated parametric 3D CAD/CAM/CAE capabilities to allow users to maximize productivity and develop innovative products.

The Mentor Graphics FloEFD Pro v9.3.1 software works directly with native Pro/Engineer geometry to keep pace with continuous design iterations. Concurrent CFD can reduce simulation time by as much as 65 to 75 percent in comparison to traditional CFD tools.

By using the same geometries and a common user interface (UI), graphics window, and workflow for CAD and analysis, designers can maintain a single set of data across the entire project design process. As a result, the FloEFD Pro 9.3.1 product provides a wide range of physical simulation capabilities for fluid flow, heat and mass transfer, including a special module for electronics cooling applications with extensive property libraries

The FloEFD Pro v9.3.1 product is fully embedded in Pro/ENGINEER Wildfire 3.0, 4.0 and 5.0, for x32 and x64-bit versions including Windows 7.


New temperature control software package from B&R
B&R has introduced its new software-based closed-loop temperature control package that makes commissioning of temperature control loops both faster and more effective. The closed loop control parameters are set automatically, and additional programming is not necessary.

Selected library function blocks in Automation Studio handle closed loop temperature control, and an intuitive user interface allows the user to easily select the temperature range and the temperature sensors used, as well as to define the number of temperature zones required.

The package, which was designed for multi-channel temperature systems with up to 32 independent control loops, provides many auto-tuning possibilities for automatically setting control parameters. Special algorithms ensure that optimized control loop parameters are available for the machine at the push of a button. The compact interface of the controller function blocks also guarantees easy and flexible implementation in the respective automation project. An integrated Visual Components visualization system with trend functionality, data recording and user level administration optimally rounds off the B&R software package. The closed loop temperature control package can be expanded as needed and adapted to the user's individual requirements.


TDK-EPC Offers SMD NTC Thermistors Sample Kit
TDK-EPC is offering design engineers a new sample kit featuring SMD NTC thermistors for temperature measurement and compensation. Samples within the kit span a wide range of SMD NTC thermistors developed specifically for applications in industrial, consumer and household electronics.  The product range covers case sizes 0402, 0603 and 0805 with resistances from 4.7 to 470 kΩ and B25/100 values of 3650, 4000, 4480 and 4575 K. 


Honeywell Debuts Thermal Management Materials for Portable Computing Devices
Honeywell Electronic Materials has released a new printable thermal management material designed to help manage the tremendous heat produced by increasingly powerful semiconductors in portable computing devices such as laptops and netbooks.

In typical mobile computing applications, chip temperature rises steeply at start-up and remains high during operations. Honeywell’s PCM45M-SP is designed to meet these specific thermal management requirements, delivering reliable power cycling performance where other thermal materials would typically fail.

PCM45M-SP can withstand more than 1,000 hours at 150°C without degradation and more than 1,000 temperature cycles. The application is not limited to heat sink design, and the material may be applied to a component, heat sink or thermal spreader in any shape built into the printing screen. Additionally, the enhanced stability of this new material minimizes or eliminates the need for pre-mixing, conserving time and resources.

The PCM45M-SP phase change thermal interface consists of a sophisticated thermally conductive material with optimum filler size distribution to achieve maximum packing density compared with conventional phase change materials. PCM45M-SP changes phase at 45°C to ensure maximum surface conformance.


Orion Fans’ 10-inch AC Fans Move Large Amount of Air in Confined Spaces
Orion Fans has experienced extensive growth with its 10-inch AC fans designed specifically to move a large amount of air through confined spaces. The OA254 series AC fans measure 254 mm by 89 mm and feature airflow of 547 CFM on the standard model, and up to 850 CFM on the XC high performance model. Designed for applications involving confined spaces including rack and panel and cabinet enclosures, these fans produce a significant amount of backpressure at the high CFM rating.

Available in 115 VAC and 230 VAC versions, the OA254 series fans feature voltage ranges from 80 to 130 VAC, and 160 to 260 VAC, respectively. Rated power for the standard model is 35 W and up to 75 W on the XC high performance model.  Rated speed ranges from 1,650 to 2,700 RPM. The fans feature a dual ball-bearing system, impedance and thermally protected motor, and die cast aluminum frame with a PBT, UL94V-0 plastic impeller.

Maximum static pressure for the OA254 AC fans is 0.39 inches H2O for the standard version and up to 1.14 inches H2O for the high performance model, with noise levels to 69 dB and operating temperature range from -20°C to +80°C. The fans feature a life expectancy of 60,000 hours at 40°C (L10).

INDUSTRY NEWS

Laird Technologies Releases the Newest in a Series of  Thermal Management Application Notes
Laird Technologies, Inc. has released its newest application note titled “Thermoelectric Modules for Charge-Coupled Devices”. This application note is the newest in a series describing the role of thermal management in numerous market segments.
           
The application note describes the reason Thermoelectric Modules (TEMs) are the only effective thermal management solution for Charge-Coupled Devices (CCDs) used in astronomy, night vision, high-speed, medical and quality control camera applications. TEMs comply with the excessively tight space constraints associated with CCDs operating in vacuum environments by cooling the camera detector heads. They also dissipate the thermally generated charge created as a by-product by the detector head when it collects an image. Cooling the detector head reduces or eliminates thermal noise and allows for longer exposure times, resulting in an increased resolution of the image.

One major concern with CCD equipment operating in vacuum environments is the issue of outgassing. Outgassing occurs when the materials used in vacuum environments release light-weight molecules that collect onto the optical equipment, resulting in an unclean and unclear surface collecting the image. TEMs contain no evaporatable materials capable of releasing these light-weight molecules due to their solid-state construction, therefore eliminating the issue of outgassing.


Thermacore Leads Largest Collaborative Nanotechnology Project
Thermacore, Inc. has announced that Thermacore Europe is making progress as lead partner of an $11.4 million European research project, NanoHex. The team is tasked with developing a next-generation liquid coolant that incorporates purpose engineered nano-particles for more efficient cooling.

As the world’s largest collaborative nanotechnology project, NanoHex aims to combat heat build-up in high tech industries with a new coolant that would be up to 40 percent more efficient than traditional coolants. Thermacore Europe Ltd. leads the project and is working in close conjunction with 11 thermal engineering specialists in Europe and Israel.

The nanoparticle-based cooling systems developed by NanoHex are designed to provide improved thermal management for manufacturing equipment, power generation, rail transportation, computers and data centers, where trends toward greater power and smaller size make cooling a growing challenge. The potential of a nanofluid coolant could also be developed for applications such as medical equipment, radar electronics, aerospace, process industry, consumer electronics and more.

In addition to optimized cooling and better overall performance, nanocoolants can also benefit users and designers by reducing emissions, improving fuel efficiency, reducing energy usage and even recycling heat instead of merely rejecting it, thanks to advanced design possibilities.


CoolIT Systems Provides Dual CPU Liquid Cooling for MAINGEAR Quantum Shift PC
CoolIT Systems has announced that MainGear Computers has selected a custom Dual ECO ALC solution to liquid cool the new Quantum SHIFT Xeon workstation PC. CoolIT’s technology will help ensure that MainGear’s workstation users have powerful computing performance at lowered acoustic levels.

“In designing Quantum SHIFT we strived to meet and exceed all of the high performance computing demands of creative professionals” said Wallace Santos, CEO and gounder of MainGear. “Every component selected is geared to deliver the optimal experience with Adobe CS5 and CoolIT was the ideal liquid cooling solution for our dual CPU X58 configuration.”

“Our liquid cooling technology is perfect for the graphics or video professional that wants to take full advantage of Adobe’s latest Creative Suite” said Geoff Lyon, CEO of CoolIT Systems. “This custom solution delivers maximum heat dissipation for the dual CPU Xeon configuration and minimizes thermal levels within the chassis by fitting 240 mm radiator performance into a single 120 mm fan mount which provides a cool, quiet computing ecosystem.”


Webcom Communications Provides new Videos from Industry Leading Electronics Protection Companies
Webcom Communication’s publisher and editor recently sat down with two thermal protection companies to discuss new thermal management technologies in the market as well as new materials to improve thermal conductivity. Click the links below to view these video from Webcom, Roger’s Corp. and Momentive Performance Materials.

Momentive Performance Materials: www.youtube.com
Roger’s Corp. www.youtube.com

EVENT LISTING

Advancements in Thermal Management 2010: Education for Your Thermal Mitigation Electronics Designs

Advancements in Thermal Management 2010 is the must attend event for any design engineer, system engineer and R&D manager wanting to learn about the latest advancements in thermal management and mitigation. Learn from industry experts, tour the highly focused exhibit hall and networking with industry colleagues in a relaxed and educational environment.

If you are looking to learn more about managing thermal related issues in your power electronics design, this is your must attend event of the year.

To Learn More about Our Educational Program Click Here: www.thermalnews.com/conf_10/TN10_program.php

JOB LISTING
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Upcoming Industry Events - Click here to view full Calendar

August
1 - 5 SPIE Optics + Photonics 2010, San Diego, CA

September
8-10 SEMICON Taiwan 2010
21-23
Atlantic Manufacturing Technology Show (AMTS), Halifax, Nova Scotia
28-30
Design & Manufacturing Midwest, Rosemont, Ill.

October
19-20 Advancements in Thermal Management Symposium 2010, Dallas, Texas
18-20
Electrical Manufacturing & Coil Winding Expo, Grapevine, Texas
19-20 Battery Power 2010, Dallas, Texas
19-20 Remote 2010 Conference & Expo, Dallas, Texas


SEMICON West 2010
July 13-15, 2010
Moscone Center, San Francisco, Calif.
SEMICON

SEMICON West 2010 will be the hub of activity for products and technologies for the design and manufacture of microelectronics,themicroelectronics supply chain and emerging markets and technologies. Hear keynote speakers from Intel, Applied Materials, IBM andLAM.  Attend the Extreme Electronics mini-conferences on MEMS, photovoltaics, flexible electronics and displays, nano-electronics and solid state lighting (LEDs). Spend time at the TechXPOTs, which feature sessions on key industry segments, technologies and trends, or the new TechSITEs with short sessions on a wide variety of topics and invited technical presentations and non-commercial exhibitor demonstrations. Stop by the exhibitor booths. Be part of the excitement. Join the thousands of semiconductor professionals this year at SEMICON West. For more information, visit www.semiconwest.org.


OpticsSPIE Optics + Photonics
August 1-5
San Diego, Calif.

SPIE Optics + Photonics is the largest international, multidisciplinary optical sciences and technology meeting in North America.

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